JoshShapaka
№ 002 ★ FLAGSHIPCOMPLETE2020 – 2021 · 12 CHAPTERS
WoodworkingMetalworkingElectricalCADCNC

Bar Build

A full custom bar built for a friend's shop, next to his golf simulator. Oak plywood carcasses, solid red oak trim and rail, wenge-accented bar top. Welded steel supports under the top, lighting run through every section, and a CNC-cut sign. Built in my shop, installed in his.

№ 002 — current state
Chapter 01 / 12SEPTEMBER 2020

Design & Procurement

Nothing here came off a plan. The whole bar — front bar, back bar, hutch, cabinets, trim — was drawn from scratch in SketchUp first, which is where the dimensions and the cut list came from.


The model also settled the material split. Oak plywood from Lowe's for the bulk of it: carcasses, cabinet boxes, anything that ends up hidden behind a face. Solid red oak for everything that shows — the bar rail, the moulding and trim, the casing and facing, and the lumber in the bar top. That came S2S from Central Hardwoods in Dallas, along with the wenge for the bar top.

Chapter 02 / 12NOVEMBER 2020

Front Bar Framing

The front bar got framed first and wired before anything closed up. Romex ran through the studs for the receptacles, with steel nail plates over the bored holes so a screw couldn't find a wire later. Then it got clad in oak plywood.

Chapter 03 / 12FEBRUARY 2021

Front Bar Cabinets

The cabinets went in as plywood carcasses, face-framed in solid oak to match the rest of what shows on the front bar. Wine glass holders and proximity lighting came later.

Chapter 04 / 12JANUARY 2021

Back Bar Base

The back bar base is a plywood carcass with extra depth built into the rear out of 2x4s — enough room to mount receptacle boxes and run Romex behind the cabinets rather than around them. Face frame in solid oak, with doors and drawers bought rather than built. Proximity lighting underneath.

Chapter 05 / 12FEBRUARY 2021

Back Bar Hutch

The hutch was built as its own piece, sized to sit on the granite top of the back bar base. Three sections: narrow left and right bays carrying glass shelves for bottles and decor, and a middle section with a liquor shelf at the bottom and space above it to mount a TV.


The front verticals got fluted casing with plinth blocks at the base and rosette blocks at the top, and the top of the hutch was trimmed out heavily. Accent lighting went in above.

Chapter 06 / 12APRIL 2021

Front Bar Trim

Chapter 07 / 12MAY 2021

Bar Top & Drip Rail

Chapter 08 / 12SEPTEMBER 2021

Bottle Shelf

Chapter 09 / 12DECEMBER 2024

The Sign

Chapter 10 / 12DECEMBER 2024

Finish

Chapter 11 / 12DECEMBER 2024

Foot Rail

Chapter 12 / 12DECEMBER 2024

Installation